
Custom Bubble Mailers with Logo & OEM Printing
Custom padded bubble mailers for e-commerce, retail, and branded shipments. Choose from available outer materials, bubble cushioning, sizes, closure options, and custom printing to suit your products and packing process. Share your item dimensions, target quantity, artwork status, and shipping destination so we can review your requirements and confirm suitable options.
Request a Custom Bubble Mailer Quote
Tell us what you plan to ship, your preferred mailer size and material, printing needs, order quantity, and delivery destination. We’ll review your requirements and follow up with suitable options, sample details, and a project-specific quotation.
Custom Bubble Mailers for Your Products & Brand
From cushioning and material selection to custom printing, choose the bubble mailer options that fit your products and packing needs.

01 · Cushioning for Everyday Shipping
Bubble-lined interiors add a cushioning layer for products during routine handling and transit. The right structure depends on your product and shipping conditions.

02 · Custom Printing & Branding
Add your logo, artwork, brand colors, and design details. Printing options and color requirements can be reviewed against your material and order specifications.

03 · Sizes, Materials & Closures
Explore available outer materials, bubble structures, dimensions, and closure options. Confirm usable internal space and flap dimensions before approving your order.
Find the Right Bubble Mailer Style for Your Brand
Explore different outer finishes and constructions, then review the option that best fits your packaging needs.

Classic Poly Bubble Mailers
A versatile choice for everyday e-commerce and fulfillment shipments. Available sizes, colors, and print options depend on the selected specification.
Kraft & White Kraft Bubble Mailers
Choose a natural kraft appearance or a clean white paper look for your branded packaging.

Metallic & Holographic Bubble Mailers
Reflective metallic and iridescent finishes create a more distinctive look for brand-led packaging. The final appearance depends on the selected finish.

Bubble Mailer Size Chart.
Reference Sizes & Custom Options.
Compare these reference pocket dimensions and example applications when planning your packaging. Actual usable space, flap dimensions, construction, and availability should be confirmed for your selected specification before production.
Reference Pocket Dimensions
Product thickness, shape, internal cushioning, and closures can affect the usable space available inside a mailer.
Bubble Structure Options
Bubble size and cushioning construction depend on the selected option. Confirm the required structure before ordering.
Closure & Flap Details
Confirm the closure style, flap dimensions, and finished specifications for the selected mailer size.
MOQ Depends on Specification
500 pcs may be available for selected specifications. Minimum quantities depend on material, size, and printing.
| Spec No. | Pocket Size (in) | Approx. Size (cm) | Flap Width | Example Applications | MOQ |
|---|---|---|---|---|---|
| #01 | 4.3 × 5.0" | 11 × 13 | 4 cm / 1.6" | Rings, earrings, lipsticks, SD cards, and small jewelry. | By spec |
| #02 | 4.3 × 6.0" | 11 × 15 | 4 cm / 1.6" | Brooches, USB drives, key fobs, and cosmetic samples. | By spec |
| #03 | 5.0 × 6.0" | 13 × 15 | 4 cm / 1.6" | Compact powders, small cosmetics, watches, and enamel pins. | By spec |
| #04 | 5.0 × 7.0" | 13 × 18 | 4 cm / 1.6" | Perfume vials, trading cards, phone chargers, and cables. | By spec |
| #05 | 6.0 × 7.0" | 15 × 18 | 4 cm / 1.6" | Sunglasses, jewelry gift boxes, and leather cardholders. | By spec |
| #06 | 6.0 × 8.0" | 15 × 20 | 4 cm / 1.6" | Phone cases, passport wallets, and similar-sized accessories. | By spec |
| #07 | 7.0 × 9.0" | 18 × 23 | 4 cm / 1.6" | Small tablets, e-readers, video games, and paperbacks. | By spec |
| #08 | 8.0 × 10.0" | 20 × 25 | 4 cm / 1.6" | Makeup palettes, books, and small gifts. | By spec |
| #09 | 9.0 × 11.0" | 23 × 28 | 4 cm / 1.6" | A5 notebooks, tablet cases, scarves, and folded T-shirts. | By spec |
| #10 | 10.0 × 11.8" | 25 × 30 | 4 cm / 1.6" | Apparel accessories, folded shirts, and lightweight garments. | By spec |
| #11 | 11.4 × 14.2" | 29 × 36 | 5 cm / 2.0" | Hoodies, denim jeans, craft sets, and documents. | By spec |
| #12 | 12.6 × 15.6" | 32 × 40 | 5 cm / 2.0" | Knitwear, sweaters, and larger apparel bundles. | By spec |
| #13 | 13.8 × 17.0" | 35 × 43 | 5 cm / 2.0" | Winter jackets, multi-piece apparel sets, and soft accessories. | By spec |
| #14 | 15.0 × 18.5" | 38 × 47 | 5 cm / 2.0" | Overcoats, bulky apparel, and textile bundles. | By spec |
| #15 | 15.7 × 17.7" | 40 × 45 | 5 cm / 2.0" | Bulky clothing, textile kits, and larger soft goods. | By spec |
| #16 | 15.7 × 20.0" | 40 × 51 | 5 cm / 2.0" | Oversized coats, apparel bundles, and multi-pack orders. | By spec |
| #17 | 23.6 × 21.7" | 60 × 55 | 5 cm / 2.0" | Extra-large garments, home textiles, and larger soft goods. | By spec |
| Custom | Custom size | Confirmed drawing | By specification | Discuss your product dimensions, required flap, material, closure, and printing requirements. | Confirm |

A Closer Look at Bubble Mailer Construction
A padded bubble mailer combines an outer surface, a cushioning layer, an inner surface, and a closure. Understanding these components helps you review the construction that suits your packaging requirements.
Outer Film & Printed Surface
The outside layer defines the mailer's visible surface. Available finishes and printing options depend on the selected material and construction.
Bubble Cushioning Layer
The bubble layer adds cushioning between the packed item and the outer surface. Suitable construction depends on the product and its shipping conditions.
Inner Protective Film
The inner layer forms part of the mailer's construction. Exact materials and layer arrangements may vary between product styles.
Self-Adhesive Closure
A peel-and-seal flap can simplify packing. Confirm the closure type and flap dimensions for your selected mailer specification.
This illustration represents one construction example. Confirm the actual materials, layer structure, and closure options for your chosen mailer before production.

Custom Bubble Mailers with Your Logo.
Printing Options for Your Brand.
Explore printing options for custom bubble mailers, from simple logo placement to more detailed artwork. Available printing methods, color matching, artwork setup, and minimum order quantities depend on the selected outer material and project requirements.
Flexographic & Gravure Printing
Flexographic or gravure printing may be suitable depending on the material, artwork complexity, and order quantity. We can review your requirements to identify an appropriate option.
Brand Color Review
Share your Pantone references or artwork colors. Color requirements can be reviewed against the selected material and printing method before production.
Artwork & Layout Support
Have print-ready artwork? Send it with your inquiry. If you need a dieline template or layout guidance, tell us what you have and we can confirm the available support for your project.
MOQ & Production Planning
Minimum quantities and production timing depend on the size, material, printing method, and order details. Applicable terms are confirmed during quotation.
Share your artwork, target quantity, and delivery destination to start your project inquiry.
Custom Bubble Mailers for Different Industries
Bubble mailers can suit lightweight products that benefit from a padded outer layer. Explore common applications below and confirm the appropriate size, construction, and protection requirements for your products.






How to Customize Your Bubble Mailers
From sharing your requirements to confirming shipping arrangements, here's how a custom bubble mailer order moves forward.
Submit Your Requirements
Share your target size, material preference, artwork status, order quantity, and delivery destination.
Review Artwork & Samples
Review artwork, printing details, and any required sample options before confirming the order specifications.
Production to Approved Specifications
Production is arranged according to the size, material, printing, and other specifications confirmed for your order.
Confirm Shipping Arrangements
Available shipping methods, destination costs, and estimated delivery terms are confirmed with your quotation.
Bubble Mailer Ordering.
Frequently Asked Questions.
Clear answers about sizing, artwork, printing, samples, minimum order quantities, and shipping arrangements.
MOQ depends on the selected size, material, printing method, and order requirements. Selected standard configurations may be available from 500 pcs, while custom printing, special materials, or other specifications may require a different quantity. We confirm the applicable MOQ in your quotation before you place an order.
Vector artwork in AI, PDF, or EPS format is generally helpful for custom printing. If you only have a draft design or another file format, send what you have so we can review it. Dieline templates and digital mockups can be discussed according to your project requirements. Available support and turnaround time are confirmed after reviewing the artwork and specifications.
Share your Pantone references or other brand color specifications with your artwork. The achievable color match depends on the outer material, printing method, ink system, and design. We can review the requirements and confirm the applicable color standard and approval method for your project before production. Colors shown on digital screens may differ from the final printed result.
Production for selected specifications may take around 7–15 working days after the required details and artwork have been approved. Actual timing depends on materials, order quantity, printing requirements, and production scheduling. Shipping time is separate. DDP shipping may be available for selected destinations; the shipping method, applicable duties, taxes, and delivery terms are confirmed according to your destination and quotation.
Start with your product's length, width, and height, then consider its shape, thickness, and any rigid corners. The reference sizes in our chart help with initial selection, but the usable space can vary with the bubble structure, seams, and closure flap. For thick or tightly fitting items, confirm the final dimensions with us before production. A sample can also help you check the fit.
Flexographic and gravure printing may be suitable depending on the selected material, design complexity, print coverage, and order quantity. Color count, ink options, and full-coverage printing depend on the specific configuration. Share your artwork and requirements so we can review the available options for your project.
Yes. Free plain stock samples are available for initial evaluation, with courier freight normally charged separately. Custom pre-production samples can also be discussed for your project. Any custom sample fees and applicable credits toward eligible bulk orders will be confirmed in the quotation before ordering.
Dimensional tolerances, side-seal widths, flap dimensions, and adhesive construction depend on the selected material and mailer specification. If a particular dimension or closure performance is important to your application, identify it before ordering so the relevant requirements can be confirmed in the product specification or approved sample.
Material options and supporting environmental documentation depend on the specific product and supplier availability. If your project requires recycled content, FSC or GRS documentation, or compostability claims, tell us the intended market and required standard. We will need to confirm the availability of the relevant material and supporting documents for the exact specification before making a claim.
Share your target dimensions, preferred material and finish, artwork status, order quantity, and delivery country and postal code. If you have a reference image or design file, include it as well. We will review the information, clarify any missing details, and confirm pricing, applicable MOQ, production timing, and shipping arrangements for your project.
Tell Us About Your Bubble Mailer Project.
Share your product dimensions, preferred bubble mailer style, artwork status, target quantity, and delivery destination. We'll review your requirements and help identify suitable options and the next steps for your quotation.
CUSTOM BUBBLE MAILERS↗Size & Fit
Discuss suitable dimensions and closure options.
Printing & Branding
Review your artwork, logo, and color requirements.
Order & Delivery
Discuss order quantity and destination.
YOUR PROJECT DETAILS
Get Your Custom Bubble Mailer Quote
Complete the form below so we can review your specifications, order quantity, and delivery requirements.
